July 30, 2020 — Asia is overpowering semiconductor production, while the U.S. accounts for just 12 percent of the global production, according to Chief Government Affairs Officer Jeff Rittener from Intel Corp. In an op-ed announcement posted below, Rittener commends the steps that government leaders are taking to bolster the manufacturing industry in the U.S., but also notes that more is needed to support and ensure that the semiconductor manufacturing grows.
In 2001, there were 130 leading-edge semiconductor companies — many in the U.S., providing hundreds of thousands of high-tech, high-wage jobs. However, the industry has shrunk due to the soaring complexity, cost and investment required to stay on the leading edge.
Today, only Intel, Samsung and TSMC are truly advancing semiconductor manufacturing technology. Among them, only Intel is a U.S. firm. According to the Semiconductor Industry Association (SIA), the U.S. now accounts for just 12 percent of global capacity, with more than 80 percent of semiconductor production taking place in Asia.
An important amendment added to the National Defense Authorization Act (NDAA) for Fiscal Year 2021 shows that Congressional leaders understand and recognize that the foundation of U.S. technological leadership is in peril. This bicameral, bipartisan amendment would create important federal incentives to reverse the serious erosion of U.S. semiconductor manufacturing by authorizing a Commerce Department grant program to promote semiconductor manufacturing, and a Defense Department partnership program to encourage development of advanced and secure microelectronics. It would also increase federal semiconductor research and development (R&D).
We at Intel are encouraged by the broad desire within the U.S. government to bolster the U.S. semiconductor industry and the thousands of suppliers, toolmakers and other companies that support it. This amendment is the right start, but policymakers will need to work to support and fund this program at levels necessary to ensure the growth of U.S. semiconductor manufacturing.
Sens. John Cornyn, R-Texas; Charles Schumer, D-N.Y.; Tom Cotton, R-Ark.; and Mark Warner, D-Va., as well as Reps. Doris Matsui, D-Calif., and Michael McCaul, R-Texas, are creating a path for the U.S. semiconductor industry to better compete with heavily subsidized foreign competitors.
Our 5G networks, smart grids, financial and healthcare systems, and even national defense systems, are all powered by semiconductors. In 2019, according to SIA, 932 billion semiconductors were sold worldwide. This is the basis and structure of our digital economy, our communication systems and, indeed, our very lives. All of it rests on a foundation of silicon.
There is no denying that competing in this global market is tough. Intel invests tens of billions of dollars annually in R&D and manufacturing in Arizona, California, Oregon and New Mexico. Renewed support and investment by the U.S. government in the semiconductor industry could have a significant impact that ensures American companies lead the next generation of innovative technology.
The capital costs associated with developing U.S.-based semiconductor operations are nearly unmatched among other manufacturing operations. A modern semiconductor manufacturing plant requires an investment upwards of $10 billion compared with approximately $2 billion in 2001. According to a McKinsey study, this cost rises 13% annually with each generation’s added technological complexity. In addition, it costs about 25% more to build and operate a modern semiconductor manufacturing facility in the U.S. versus overseas. Despite the cost differential, Intel has maintained most of its advanced manufacturing and R&D in the U.S.
U.S. semiconductor manufacturing leadership begins with extensive R&D. Intel and other U.S.-based semiconductor companies incur most of their R&D expenses within the U.S. Ensuring that U.S. semiconductor R&D related to manufacturing stays in the U.S. should be an important consideration as the authorization and appropriations debate continue.
The grant program authorized in the House and Senate through the NDAA originally included meaningful funding levels. Specific funding levels need be restored to its original intent and complemented by the investment tax credit that was originally included in the CHIPS for America Act (H.R. 7178/S.3933).
The U.S. semiconductor industry is a strategic hub of innovation that we can’t afford to concede to other nations. Both measures are needed to level the playing field and restore U.S. semiconductor leadership.
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Source: Jeff Rittener, Intel